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Product Development & Prototyping

Product Development Solutions for Wire Looms and Control Panels

Helping You Reach the Right Solution, First Time

WH Kemp’s New Product Development team helps turn your design, prototype or existing assembly into a practical, repeatable production build. We work alongside your engineering team to understand what the product must do, resolve manufacturing details early and establish the documented processes, tooling and testing needed for reliable production.

The result is a cable assembly, wiring harness or control panel that is ready to manufacture consistently, reducing project risk, avoiding unnecessary rework and giving you confidence from prototype approval through to ongoing production.

Our New Product Development Process

Every project begins with understanding your technical, commercial and delivery requirements. Our team works with your engineers to agree the build method and identify issues before they reach production.

Once the build is agreed, we create detailed Standard Operating Procedures with photographs, handling instructions, special-care points, packing requirements and the most efficient route through our factory. We define the machinery, tooling and test equipment required and, where justified, invest in additional capability to improve quality, repeatability or value.

Testing is agreed with you and programmed into our equipment where appropriate.

Working Alongside Your Engineers

We maintain proactive, open communication through video conferencing, visits to your facilities, or by hosting your engineers within our factory. Our New Product Development team is supported by Quality and wider operational resources, because getting the process right at the outset reduces faults, rework and delays.

Support at Every Project Stage

We can review a detailed drawing or specification for manufacturability, translate a working prototype or golden sample into a documented production assembly, incorporate agreed changes to an existing loom or panel, develop an early sketch or concept alongside your engineers, or help establish practical wiring routes for a machine or sub-assembly.

Materials, Components and Supply

We can advise on materials and components with regard to performance, cost, availability and minimum order quantities. This helps customers make informed choices before a design is committed to production and reduces the risk of avoidable supply or cost issues later.

Where a project requires metalwork or other complementary items, we can coordinate supply through established specialist partners, providing a more complete route to the finished assembly.

Experience Across Demanding Applications

Our product development experience spans wiring harnesses for Defence, Nuclear and other high-reliability applications, together with control panels and specialist assemblies for industrial equipment. This breadth allows us to apply proven manufacturing discipline while adapting the process to the needs of each product.

Visit Our Manufacturing Facility

Visit our Westbury facility to meet the people who will develop the production process, review examples of work instructions and test methods, and discuss the practical route from prototype to repeat manufacture.

WH Kemp CAD

Move from Prototype to Repeatable Production

Resolve manufacturing detail before it becomes production risk.

Talk to us about your next cable assembly, wiring harness or control panel project and the steps needed to create a documented, production-ready build.